Method of and apparatus for testing insulation



W- D. BQYNTON March 7, 1950 METHOD OF AND APPARATUS FOR TESTING INSULATION Filed NOV. 30, 1945 8 Sheets-Sheet 1 oooo oo'oo INVENTOR W0 BOYN TON 8! Li Z" ATTORNEY W. D. BOYNTON March 7, 1950 METHOD OF AND APPARATUS FOR TESTING INSULATION Filed Nov. 30, 1945 8 Sheets-Sheet 2 lNl/EN TOR M. 0. BOVN TON A T TOR/VEV March 7, 1950 w. D. BOYNTQN METHOD OF AND APPARATUS FOR TESTING INSULATION 8 Sheets-Sheet 3 Filed Nov. 30, 1945 March 7, 1950 w. D. BOYNTON METHOD 0F AND APPARATUS FOR TESTING INSULATION Filed Nov. 30, 1945 8 Sheets-Sheet 4 lA/VE/VTOR W 0. B V/VTON ATTORNEY March 7, 1950 w. D. BQYNTON METHOD OF AND APPARATUS FOR TESTING INSULATION Filed Nov. so. 1945 8 Sheets-Sheet 5 INVENTOR W D. BOVNTON BY A TTORNEY March 7, 1950 w. D. BOY'NTON 2,499,720

METHOD OF AND APPARATUS FOR TESTING INSULATION Filed Nov. SC), 1945 8 Sheets-Sheet 6 A T TORNEY March 7, 1950 w. D. BOYNTON METHOD OF AND APPARATUS FOR TESTING INSULATION Filed Nov. 30} 1945 8 Sheets-Sheet 7 INVENTOR W 0. BOYNTON ATTORNEY March 7, 1950 w. D. BOYNTON 2,499,720

METHOD OF AND APPMKATUS FOR TESTING INSULATION Filed Nov. 30, 1945 a Sheets-Sheet 8 a m 0 q *0 v N a N Q Q R I 265fll 266 r f i O Q Q N Q a; N

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wvs/v o W D. BOVNTON A TTOPNE'Y Patented Mar. 7, 1950 METHOD OF AND APPARATUS FOR TESTING INSULATION Wentworth D. Boynton, Woodbrook, MIL, assignor to Western Electric Company, Incorporated, New York, N. Y., a corporation of New York Application November 30, 1945, Serial No. 632,042

11 Claims.

This invention relates to a method of and an apparatus for testing insulation and more particularly to a method of and an apparatus for testing the insulation of multi-conductor electric cables.

An object of the invention is to provide a new and improved method of and apparatus for testing insulation, and particularly to provide a new and improved method of and apparatus for testing the insulation of the individual conductors of multi-conductor cables.

A further object of the invention is to provide an improved method and apparatus by which one may efficiently, rapidly and simultaneously test the insulation on the conductors of a plurality of multi-conductor cables with a minimum of manual labor and attention.

Still another object of the invention is to provide means for isolating any defective conductors from the testing circuit in order that the high potential insulation test voltage may be applied to the remaining conductors of multi-conductor cables connected to the testing apparatus.

One apparatus for practicing a method embodying the invention comprises means for testing four-conductor cables in groups of twelve and for applying a high potential to one of the four conductors of each of the twelve cables at the same instant, while connecting the remaining conductors of each cable to ground. The high potential is first applied in a manner to locate which, if any, of the conductors have defective insulation, whereupon any defective conductors may be isolated from the testing apparatus. The

remaining conductors are then switched over to I the testing voltage, which is applied thereto for a predetermined period of time after which the apparatus is automatically deenergized. An operator, by a relatively simple manipulation of the testing apparatus, switches the tested conductors to the ground connection and connects the next group of twelve untested conductors to the cate voltage. After any defective conductors in this group have been located and have been isolated from the testing apparatus, the remaining l conductors are switched over to the testing volt- E age as described above. This procedure is continued until all four conductors of each of the twelve cables have been subjected to the high potential test voltage for a predetermined period of time.

A complete understanding of the invention may be had from the following detailed description of an apparatus forming a specific embodiment thereof, when read in conjunction with the appended drawings, in which:

Fig. 1 is a perspective view of an apparatus for testing the insulation in multi-conductor cables showing a plurality of coils of the cables to be tested connected thereto;

Fig. 2 is a longitudinal, vertical sectional view of the test set showing the general arrangement of the various elements of the apparatus enclosed therein;

Fig. 3 is a vertical, sectional view of a multideck switching mechanism forming a part of the apparatus, the view being taken along line 3-3 of Fig. 2;

Fig. 4 is a vertical sectional view taken along line 4-4 of Fig. 3 showing one deck of the rotary switch;

Fig. '5 is a vertical sectional view taken along line 5-5 of Fig. 3;

Fig. 6 is a fragmentary sectional view along line 5-6 of Fig. 4; a

Fig. '7 is a fragmentary, vertical sectionalview taken along line 11 of Fig. l and showing an isolating switch forming a part of the apparatus;

Fig. 8 is a fragmentary, top plan view of the apparatus shown in Fig. 7;

Fig. 9 is a schematic wiring diagram of a high potential circuit, forming a part of the apparatus and Fig. 10 is a schematic diagram of a control circuit employed to regulate the high potential circuit.

Referring now in detail to the drawings, there is shown an insulation testing apparatus comprising a compact high potential testing unit In (Fig. l) and a terminal bus 4 l. The terminal bus H includes an elongated conduit box 12, a plurality of insulated terminal stations i3-l3 externally supported on a recessed portion of the top of the conduit box i2 and a plurality of grounding clips M-M secured on the top of the conduit box if! adjacent to the terminal stations |3l3. The terminal stations l3-l3 positioned on the conduit box i2 are numbered I to 12, inclusive, so that they may be identified with indicating means which will be described herein below. Each of the terminal stations I3-l3 is provided with a plurality of contacting clips l5| 5 marked A, B, C and D, respectively, which clamp on the bare ends of the individual conductors of one of a plurality of four-conductor cables iii-I6. A plurality of conductors (not shown) leading from the test unit H) are carried in a horizontal, rectangular conduit ll buried in the floor and in a "vertical, rectangular conduit l8 to the conduit box l2 of the terminal bus H. These conductors taken are connected to their respective high voltage contacting clips E-l 5 mounted on the insulated terminal stations it-It.

A plurality of coils of the four-conductor cables l6-|6 are positioned adjacent to the terminal bus II and are supported'by a plurality of hooks Ill-J9, which are movably mounted on an over head trolley rail (not shown). The conductors in each of the cables lfii6 are stripped at one end and are inserted intheir respective contacting clips l5l5.

In the particular embodiment of the invention illustrated, each of the cables l6l5 to be tested contains four individually insulated conductors. As is evident from Fig. 9, these cables comprise four conductors A, B, C and D and individual insulating coverings 2l32ll formed thereover. The coverings 2t2fi are made of a suitable vul canized insulating compound containing rubber or a synthetic rubber-like material. The four insulated conductors are bound together by a tape 2], over which a steel wire braid 22 is formed to provide a shield. The Whole assembly of 'con doctors and steel wirebraid'is covered by a protective jacket 23 made of a vulcanized compound, which may contain rubber or a synthetic rubberlike material. Y

continuity indicating lamp bank 25 (Figs. 1 and'9) is mounted on the top'of the test unit [0 and facing the front thereof, wherein an indicating lamp is provided for each of the terminal clips iii-45 located at the insulated-terminal stations l3'-l3 of the terminal bus H.

The upper half of the front panel of the test unit it! constitutes the switch board 2% of the test unit and has positioned thereon alltheindicatingand swit'ching apparatus required to operate the test unit. I An'arm rest 2? is situated on the front: panel-directly below the switch board 2E,'whereupon the operator may rest his arms thereon While operating the various switches on--the switchboard 26.

The test unit H3 comprises an angle iron frame 29-29 (Fig; 2) having upright central channel supports 3ll-3ll. The angle iron frame 29-49 is covered with a sheet steel housing provided with-the necessary doors and removable panels whereby allthe internal apparatus is enclosed but is readily accessible for maintenance and re pair. The apparatus positioned within the test unit housing comprises a bank of fault indicating lamps 3!, a bank of manually operated isolating switches 32, a conventional type of voltage regulator 33' known commercially as a powerstat, a 'high voltage, multi-deck, rotary switching mechanism Eta bank of conventional resistances 35," a conventional type of step-up transformer it and a control panel 4!. The individual lamps of the'indicatin'g lamp bank 3! are numbered l to l2,finclusive, corresponding to the like numbered terminal stations l3l3 (Fig. l). The voltage regulator 33, the step-up transformer 45, the resistor "bank 35 and'the control switches mounted on panel @I are commercial items well known to the art, hence their construction and operation will not be described except as the appear in the wiring circuit described hereinbelow.

The rotary switching mechanism 3 3 is centrally positioned in the test unit It and is mounted on-a framework 4 2, which is secured to the upright framesupports til- 38. The rotary switch mechanismt i is operated by means of a hand wheel 43, which is rigidly secured to a shaft 44 rotatably positioned in a bearing 35 secured to an upright member as. The shaft 44 "extends through the bearing and has attached adjacent thereto half of a flexible coupling 56. The other half of the flexible coupling 53 is attached to a shaft ti on which is keyed a Worm 52 (Fig. 3). The shaft 5! is rotatably mounted in a pair of bearings 53-53 rigidly" secured to the rotary switch 36. The rotary switch mechanism 34 comprises a frame made up of end plates 5% and 55 which are rigidly spaced apart and held parallel to each other by means of a plurality of angles 56--5B secured at each of the four corners of end plates 54 and 55'as shown in Fig. 2. Spaced between the end plates and 55 is a deck of rectangular, non-conductive,plates (i i6ll (Figs. 3 and 4) supported bya pluralit of elongated bars tl-ti which are secured substantially in each of the four corners of the end plates 56 and 55 (Fig. 2), by means of a plurality of nuts 8262 and pass through apertures t;i63 providedin the plates tli-6fi (Fig. 4). The plates Bil-fill are equally spaced along the supporting bars 6 !t l by means of a plurality of tubular spacers E l-6 alternately positioned on the supporting bars 6l-'8l between the plates til-5i]. The number of deck plates Eli-til positioned in the switching assembly 34' corresponds to the number of cables 18-46 which are to be tested.

There is also provided in the rotary switch mechanism 34% a rectangular, non-conductive plate'iib (Fig. 5) positioned adjacent to the end plate 55' and sup-ported by the bars tl6l, which pass through a plurality of apertures 56 $6 provided adjacent to the corners thereof. A plurality of tubular spacers El -51 are positioned on I the bars fil-fil between the end plate 59 and the plate '55, whereby the deck of plates 58-69 and the plate 55 are clamped together as a unit between the nuts 68-58 threadedly mounted on the supporting bars lil8. The plate 65 has mounted on its left hand face a plurality of microswitches it, 72 and i6 and on its right hand face a plurality of microswitches 7!, l3, l4 and '65 (Figs. 3 and 5).

The plates 56l5i are provided with bores 8ll80 in which is centrally positioned a deck of non-conductive discs 8i-Bl. A disc 8! is provided for each of the Plates lit-45%) and the discs lil-8l are rotatably mounted with respect to the plates BGBE. The rotatable discs 3l8l are vertically aligned with the plates Gfi-Sil by means of a plurality of tubular spacers 82-82 and a plurality of tie rods 83-33, which pass through the spacers 82S2 and through a plurality of apertures t l-84 radially positioned in the rotatable discs iii-ti (Fig. 4). A pair of end members 8585 are positioned on the tie rods 83-83 at the ends of the deck of rotatable discs 8 I 8 l, and are clamped in this position by means of a plurality of nuts 86-485. The deck of rotatable discs 8 i-Bl is thereby rigidly secured to the end members 85-85 which in turn are pinned to a shaft 953. The shaft Bil is rotatably mounted in the end plates 5A and 55 by means of a pair of bearings 9i9i centrall secured therein. The extremity of the shaft ill! which extends beyond the end plate 5d has keyed thereon a worm gear 92 which meshes with. the worm 52 keyed on the worm shaft M.

The plate 55 is provided with a bore 93 in which is centrally positioned a cam 94 pinned to the shaft 9d. Positioned on the left hand portion of the periphery of cam 94 as seen in Fig. 3, are a plurality of equally spaced lobes 95, 96, ill and 98, which serve to successively ensage the operating arms of the microswitches I0, I2 and I6 which are mounted on the left hand face of the plate 65. The lobes 95, 96, 97 and 99 are identical in size and shape and are so designed that they engage the microswitches 10. I2 and I6 only at a definite position of the cam 94 with respect to the plate 65. A very slight movement of the cam 94 in either direction deactuates the microswitches engaged by any one of the lobes 9'5, 96, 91 or 98. Positioned on the right hand portion of the periphery of the cam 94 is a relatively long lobe 99, which serves to successively engage the equally spaced microswitches II, 13, I4 and 15 mounted on the right hand face of the plate 65. The lobe 99 is of such length that it will engage one of the microswitches II, I3, I4 or I5 while one of the lobes 95, 96, 91 or 98 is moving from the microswitch I6 to the microswitch I0.

When the operating handle 43 is rotated in a clockwise direction, as seen in Fig. 1, the worm 52 drives the worm gear 92 which serves to revolve the shaft 90 thereby rotating the contact discs 8I-BI and the cam 94 in a clockwise direction, as seen in Figs. 4 and 5.

Each of the plates 60-60 has a plurality of rectangular contact fingers I-I00 radially positioned thereon adjacent to the bore 80 so that a portion of the contact fingers I00-I00 extend beyond th edge of the bore 80. The contact fingers I00-I00 are assembled on the plates 60-60 in groups of six in each of four equally spaced quadrants around the bore 80 with the six fingers of each group uniformly spaced from each other. For purposes of identification, these four quadrants of each of the plates 60-60 are designated A, B, C and D, respectively, as shown in Figs. 4 and 9. The contact fingers I00-I00 are secured to the plate 60 by means of an inner row of bolts IOI-IOI and nuts I02-I02 threaded thereon, and an outer row of bolts I03-I03 and nuts I04-l04 threaded thereon. Each of the outer row of bolts I03-I03 is of such length that a suitable terminal lug I05 may be secured thereon between the nuts I04-I04 (Fig. 6).

Each of the rotatable discs 8I-8I has secured adjacent to its periphery, a plurality of bridging contacts I06-I06 (Fig. 4) and a bridging contact I01 which is of sufficient width to engage two of the contact fingers I00-I00 at a time. Each of the bridging contacts I06-I06 and I0! is composed of a pair of resilient contact shoes I08-I08 secured adjacent to the periphery of its respective disc 8| so that equal portions thereof extend beyond the periphery of the disc. The shoes I08-I 08 have spacers therebetween smaller than the thickness of the contact fingers I00-I00 (Fig. 6) and as the contact fingers I00-I00 engage the shoes I00-I08 the shoes are forced slightly apart, whereby pressure is exerted upon the contacts by the shoes.

The contacts I06-I06 are equally spaced around half of the periphery of the discs 8I-8I, whereas the contact I0! is positioned on the other half of the periphery of the discs somewhat closer to the lowermost contact I06 than to the uppermost contact I06, as seen in Fig. 4. This arrangement of the contacts I06-I06 and W1 allows the contact I01 to engage the first two contacts IUD-I00 of their adjacent quadrant group while the contacts I06-l06 engage the second and third contacts I00-I00 of their adjacentquadrant groups when counting the position of the individual contact fingers I00-I00 in each of the four quadrants in a clockwise direction.

In order to properly orientate the cam 94 with the deck of rotatable discs 8I-8I, the discs 8I-8I are positioned with respect to the deck of plates 60-60 as shown in Fig. 4, whereupon the cam 94 is positioned on the shaft so that its lobe is in engagement with the actuating arm of the microswitch I6, and the leading end of the lobe 99 is in engagement with the actuating arm of the microswitch II (Fig. 5). The cam 94 is pinned to the shaft 90 in this position, so that the bridging contacts I06-I06 and I0! are substantially in engagement with the contact fingers I00-I00 of their respective quadrant groups before any one of the lobes 95, 96, 91 and 98 of the cam 94 actually actuate the operating arms of the microswitches I0 or I6. Likewise, the microswitches I0 and I6 are deactuated before the bridging contacts I01 and I06-I06 are removed from their respective contact fingers to a new position in their respective contact quadrant group. This feature serves to protect the switching mechanism 34 because the microswitches I0 and 16 control the application of a high potential to the switching mechanism 34 and thereby prevent the making or breaking of the high potential circuit by the switching mechanism while it is under load.

The manually operated isolating switch bank 32 is mounted as a unit on the inside of the switchboard 26, directly below the fault indicating lamp bank 3I. The switch bank 32 comprises a pair of rectangular sheet steel wall plates H0 and III (Fig. '7), which are spaced apart and secured in a vertical parallel position by a plurality of top and bottom rod supports H2-I I2. A pair of non-conductive, rectangular plates H4 and II 5 are horizontally secured to the wall plate III and maintained in a parallel relationship by a plurality of vertical tie rods H6-H6. Assembled on the plates H9 and III and H4 and H5 are a plurality of switching units. A switching unit is provided for each cable to be tested, and since the apparatus is designed to test twelve cables simultaneously, there are provided twelve switching units in the bank 32 (Fig. 2). The switching units are identical in construction and operation and only one unit will be described in detail. The isolating switch units are described more in detail and claimed in my copending application. Serial No. 632,043, filed November 30, 1945.

Each switching unit comprises a latching mechanism I2I mounted between the wall plates H0 and III and a contact making and breaking assembly I22 assembled between the plates H4 and H5. The latching mechanism IZI comprises a latch I23 composed of two identical, irregularly shaped, side plates I24-I24 (Figs. '7 and 8). The plates I24-I24 are spaced apart by means of a spacer I25 so as to fit neatly over the ends of a boss I26 secured on the plate III, and are rotatably mounted on a pin I21 movably positioned in the boss I26. The latch I23 is biased against clockwise rotation by a pair of tension springs I28-I28, each of which has one end thereof attached to one of the plates I'M-524 and their other ends secured to one of a pair of studs I29-I29 secured to the plate H0.

The latch I23 is maintained in substantially the position shown in Fig. '7 by means of a pin I30 secured to a collar I3I mounted on a push rod I32. The push rod I32 is slidably positioned in the wall plates H0 and III and has its outer abuts the plate Ill the left end of the collar end extendingthroughthe switchboard 26 (Fig. 1). 'A spring I33 is positioned over a portion of the push rod I32 between the collar I3I and the .wall plate III and serves to urge the push rod I32 .to the left until a shoulder I34 thereon When lateral pressure is applied to the outer end of the push rod I32, the pin I3 3 serves to turn the latch I23 in a clockwise direction.

A push rod I35 is slidably positioned in the wall plates Ill] and III, with the free end thereof extending through the switchboard 23 and the inner end thereof extending midway between the plates H4 and H5. A collar I36 is secured on the push rod I35 adjacent to the wall plate H and has secured thereon a pin I3'I which serves to engage 'a pair of notches I38I38 provided in the latch I23. The portion of the push rod I35 which extends between the plates H4 and II carries a slidably mounted contact arm I40 and another slidably mounted contact arm I4I. Positioned on the push rod I35 between the contactarms I40 and MI is an elongated collar M2 which serves to maintain the contact arm I43 normally in engagement with a left hand pair of contacts I43I43 positioned on a pair of U-shaped contact supports M l-I43 secured to the plates II4 and H5. A collar E45 mounted on the right hand extremity of the push rod 135 and a spring I46 positioned adjacent thereto serve to maintain the contact arm I4I normally in engagement with a pair of contacts 141-441 positioned on a pair of L-shaped contacting members Mil-I48 mounted on the plates H4 and II5. A collar I53, positioned on the push rod I35 intermediate the wall plate l ll and the collar I42, and a spring I5I, positioned -on the push rod I35 adjacent to the collar I55,

serve to maintain the contact arm I45 against I42. A spring I52 positioned on the push rod I35 between the collar I36 and the Wall plate lII serves to urge the push rod to the left whereby the collar I42 maintains the contact arm I46 against the contacts Secured to a channel I54 mounted at the bottomof the wall plates IN] and III is a solenoid I55 having its plunger I56 connected to the ends of a pair of connecting links I5I -I5l. The opposite ends of the connecting links I5l-I5l are connected to a bracket I58 secured to a transverse tripping bar 60 (Fig. 8). The ends of the tripping bar I60 are secured to a pair of arms, of which one designated IfiI is shown in Figs. 7 and 8. These arms are rotatably mounted on the pins I2II2'I of the end switching units and each arm carries a counterweight, of which one designated I62 is shown in the drawings.

When the push rod I35 is manually urged to the right, the contact arm I40 is disengaged from the contacts I43I43 and subsequently the collar I42 abuts the contact arm MI and disengages it from the contacts l4lI4l'. As the push rod I35 continues to travel to the right, the contact arm I45 engages a pair of contacts I49I49 mounted on the U-shaped supports I44-I44 and the pin I31 is seated in the notches I33l38 of the latch I23, whereupon the push rod l35 is latched in this depressed position.

The push rod I35 may be manually released from the latch I23 by actuation of the push rod I32 which serves to rotate the latch I23 until the pin I3! is freed from the notch I38, whereupon the spring I52 restores the switching unit toits normal operating position. The push rod I35 sear-2e may be automatically released by means of the solenoid I55, whose operatin'gcoil I58is ener gized by the microswitch 12 mounted on the plate 55. When the microswitch i2 is actuated by any one of the lobes 95, 35, ill or 93 of the cam 94, the solenoid coil I58 is thereby energized and the plunger E53 is urged upwardly, which in turn causes the links l5'll5l connected thereto to raise the tripping bar I60 thereby lifting the latch I23 so as to release the pin I37 from the notch i238. Since the tripping bar I55 extends the full length of the isolating switch bank 32, all the latched push rods I35 will be simultaneously released upon operation of the solenoid l55.

Referring now .to the wiring diagrams,'Fig. 9 is a diagrammatic representation of a portion of a high voltage circuit. In that circuit a source of commercial A. C. potential, preferably 440 v is applied to a pair of terminals H3 and I'll, located on the control panel 4! (Fig. 2). The terminals Ill] and Ill are connected to the line sides of a pair of normally open contacting arms [12 and 873 of a magnetic contactor H4 also mounted on the control panel M. The load sides of the contacting arms In and H3 are connected to a winding N5 of the voltage regulator (powerstat) 33 (Fig. 2), which serves to regulate the potential being applied to a primary winding I13 of the step-up transformer 43. The voltage regulator 33 is operated by a hand wheel Ill mounted externally on the test set It, and serves to regulate the potential on the primary winding H3 and thereby provide the required test potential in the testing circuit.

The transformer 40 serves to supply a high potential across the secondary winding l'ltthereof having one side connectedby a conductor I83 to a current coil I8! of a current responsive relay I82 and thence to ground and the other side connected to one side of a plurality of resistors H3I33 connected in parallel and mounted in the resistor bank 35 (Fig. '2). A conventional multiplier box I8! is connected to the load side of the parallel resistors I83-l33 and to an associated voltmeter I88 which is in turn connected to ground. The load side of the resistors I83-l 83 also is connected to a terminal Ill) of a testing circuit indicated generally at I83, of which one such circuit is provided for each deck plate 39 of the switch 34. It is to be understood that each testing circuit I'IQis connected to its respective deck of the switching mechanism 34 identically as shown in Fig. 9 and therefore only one of the circuits will be described in detail. The voltmeter I88 is connected tov indicate the voltage being applied between ground and the terminal IIS of each testing circuit 589. The terminal H9 is connectedto a tapped resistor i135, which in turn, is connected to a terminal I83 provided on each deck plate 60 of the rotary switching mechanism 34.

A conductor I35, the contact arm Ml of the isolating switch unit and a conductor lQl serve to conduct the high potential shown on the voltmeter I 38 directly to eachswitch plate 33 at a terminal I 32. A tap I 93 on each of the tapped resistors I-I,35 is connected to one side of a neon lamp I34 mounted in the indicating lamp bank 3|, the other side of which is connected to a junction point I95, whereby that portion of each resistor I85 between the tap I33 and the junction I95 is bridged across an associated neon lamp I94. When sufficient current is passing through the resistor I85, the voltage drop across the bridged portion thereof, will be suficient to cause the neon lamp I94 to glow. The portion of the testing circuit embodying the current indicating means comprising the neon lamp bridged across the series resistance is described more in detail and claimed in copending application Serial No. 632,034, filed November 30, 1945, by H. J. Vennes (now abandoned).

Each of the deck plates 3960 has its contact fingers IHlll oi the quadrant groups A, B, C and D wired to a plurality of terminals at the top of each plate in the following manner. The first contact IUD of the quadrant groups A, B, C and D are wired together and to the testing circuit terminal I86. The second and fifth contacts IOU-409 of the quadrant group A are wired together and to a terminal 200. Likewise, the second and fifth contacts IUD-499 of quadrant groups B, C and D are Wired to terminals 2!, 292 and 203, respectively. The third and sixth contacts I99-I93 of quadrant groups A, B, C and D are wired together and to a terminal 234 which in turn is grounded. The fourth contact I09 of each of quadrant groups A, B, C and D is wired to the testing circuit terminal I92.

The terminals 299, MI, 202 and 293 are wired to the contacting clips II5 marked A, B, C and D, respectively, positioned at the terminal stations I3-l3 (Fig. 1) to which are connected the individual conductors of the four-conductor cables Iii-45. Hereinafter the four conductors of each of the cables Iii-46 connected to the terminal clips I5-I5 marked A, B, C and D are referred to as conductors A, B, C, and D, respectively. A steel wire braid 22 of the cables I6IB is engaged by the grounding clips I4I4 situated adjacent to the terminal stations I3I3 to which the conductors are connected.

Connected to each of the contacting clips I5- I5 marked A, B, C and D is a resistor 219, which is in series with one of a plurality of neon lamps 2Ii2II mounted in the continuity indicating lamp bank 25, the other side of which resistor is connected to a common ground. Each of the neon lamps 2II2II serve to indicate that potential is being applied by the testing circuit I89 to each of the contacting clips I5-I5 mounted on the terminal stations I3-I3 positioned on the conduit I2.

The potential supplied by the testing circuit I89 between ground and the terminal I86 and including the series resistors I84 and I85 shall hereinafter be designated as the locate potential, whereas the potential supplied by the testing circuit between ground and the terminal I92 shall be hereinafter designated as the test potential. Locate potential is applied to the first contact fingers IOU-400 of each of the quadrant groups A, B, C and D, whereas test potential is applied to the fourth contact fingers I90I9Il of each of the quadrant groups A, B, C and D. Quadrant groups A, B, C and D serve to apply locate voltage or test voltage, or to ground the individual conductors A. B, C and D of the cables I6I6, as the bridging contacts IOGI08 and I91 assume their successive positions in the four quadrant groups A, B, C or D. The contact I91 of each disc 8I serves to apply locate potential or test potential to each of the conductors A, B, C and D of cables Iii-I6 as they are selectively positioned in each quadrant group of contact fingers IOU-I00, while the bridging contacts I96Iil6 serve to ground the conductors A, B, C and D, which are not connected to either locate or test potential.

Referring particularly to the control circuit 10 shown in Figs. 9 and 10, a reset coil 2I5 of the current responsive relay I82 is connected to the power supply applied at the terminals I10 and ill by a conductor 2I6, a normally open contact 2I1 of a reset push button 2I8, a conductor 220 and a conductor 22I. A power on indicating lamp 222 is connected to the conductors 2I6 and 22I at the junctions 223 and 224, respectively, whereby the indicating lamp 222 is connected across the terminals I19 and I'M. A stepdown transformer 239 (Fig. 9) has its primary winding 23I connected across the junction points 223 and 224 and is thereby energized by the supply potential. Its secondary winding 232 supplies a r control potential across the control busses 233 and 234 (Figs. 9 and 10).

An interlock relay 240 has one side of its coil 24I connected to a junction 242 on the control bus 233 and its other side connected to a normally closed contact 243 of a control relay 244, which in turn is connected to a junction 245 on the bus 234. The control relay 244 has one side of its coil 245 connected to a junction 241 on the bus 233 and its other side connected to a normally open contact 249 of a control relay 250 which is connected to the junction 245 on the bus 234. A time delay relay 25I has one side of its operating coil 252 connected to a junction 253 on the bus 234 and the other side thereof connected to a normally open contact 254 provided on the current responsive relay I32, which in turn is connected to the bus 233 at a junction 255. The operating coil I53 of the solenoid I55 is connected across the control busses 233 and 234 at junctions 256 and 251, respectively, and

has in series therewith the microswitch 12 which is mounted on the plate 65 and successively operated by the lobes 95, 96, 91 and 98 of the cam 94 (Fig. 5).

A locate indicating lamp 233 is connected in series with the microswitch iii (Fig. 5) to the control busses 233 and 234 at junctions ZBI and 262, respectively. A junction point 263 between the lamp 260 and the microswitch I6 is connected to a normally closed contact provided on the relay 244 which is in turn connected to a normally open contact of a locate push button 285. The contact of the push button 295 is in turn connected to a junction point 256 and thence to a normally open contact 261, the other side of which is connected to a point 268 on the bus 234. The junction point 256 is connected also to one side of an operating coil 21b of the magnetic contactor I14. The other side of the coil 219 is connected to normally open contact 21% provided on the relay 246, which in turn is connected to a normally closed clutch contact 212 provided on a testing timer 213. The clutch contact 212 is connected to a normally closed motor operated contact 214 of the timer 213, which in turn is connected to one side of a coil 215 provided on the relay 250, the other side of which is connected to a junction point 2.16.

The junction point 215 is connected to a normally open contact 211 provided on the relay 250 which in turn is connected to the junction 245 on the bus 234. The junction 216 is also connected to a motor 218 of the timer 213 which in turn is connected to a junction 239 between the motor contact 214 and the coil 215. The junction 216 also is connected to the bus 233 at a junction 28I through a normally open contact 282 of a test push button 283, a normally closed contact 284 on the reset button N1, the contact I40 of the isolating switch I20, a normally open contact 285 on indicating lamp 281. .-connected to the-microswitch 76 mounted on plate vandl'l, of the timer 2Y3.

cable. 16 are connected to locate or 11 l therelay 240, a junction point 286 and a ftest The junction point 286 is 85 (Fig. which in turnis connected to a junctionpointZfiG,whereby a circuit from the junction point 2M on the bus 233 iscompleted through .thenormally closed contact 243 to the junction .245 on the bus 23 v The junction point 245 is connected to a nor-v mally open contact 292 provided on the relay 244, which inturn is'connected to one side of a clutch coil 293, the other side of which is connected to a junction point 295 common to the contacts 212 A second'normally open contact 295 on the testpush'button 283 is connected in parallel with the contactZtlZ of the relayZM.

A time indicating lamp 2% is connected in series with anormally open contact 291 from a junction 298 to a junction see on the bus 234. A junction 30! on the bus 2-33 is connected to a normally closed contact 302 on the relay 882, which in turn is connected to the junction 294. A normally closed contact-3B3 on the relay 252 is connected in parallel with the normally closed contact 302. A junction 364 between the contact aand the coil 252 is connected to a breakdown indicating lamp 305 whichin turn is connected to the bus 234 at a junction 306.

A'primary winding 310 of a step down transformer 3!! is connected across the control busses 233 and 234 at the junctions M2 and 3H5, respectively. The step-down transformer 3 serves to supply a low potential to'anindicating lamp cir cuit 3 M, in which one side of its secondary winding M5 is commonly connected across a plurality of indicating lamps mounted on the switchboard 2t directly above the wheel 43 and marked A,

B, C and D which correspond to the posi-' tions at the terminal stations I 3i3 marked A, B, C and D. The other side of the winding 3 i5 is commonly connected to a plurality of microswitches H, l3, M and'l5, which in'turnare connected to the other side of the lamps A, B, C and D, respectively. The microswitches H, 73, it and 15 are mounted on the plate 55 (Fig. 5) and are actuated by the lobe 99 of the cam 94, and serve to indicate which conductors A, B, C and D of the test potential.

Operation the cable contacts the grounding clips i l-i l and the ends of the individual conductors are inserted .in the contacting clips l5i5, marked A, B,

-C and D. a A source of potential is applied to the test unit ill at the terminals illl'and ill (Fig. 9) whereupon the green pilot lamp 222 having the adjacent indicia Power on, is lighted to indicate that the apparatus is energized. An operator, positioned directly in front of the switchboard 28 performs the insulation test in two steps, namely, a preliminary step wherein a locate potential is applied to the individual conductors to ascertain which conductors have defective insulation, and a final step Where a test potential is applied to the individual conductors for a predetermined period of time.

. Each of the cables ltl6 to be tested is connected to terminals on one of the stationar plates 6i3ii and a contact carrying disc 8! is provided for each of the stationary plates. Hence, although only one plate as and one disc d! of the rotary switching mechanism 34 are shown in the wiring diagram, it will be understood that when the operation of that portion of the rotary switching mechanism 3 1 shown in the wiring diagram is described thesame operation will be performed simultaneously by all the other like portions of the switching mechanism and all the cables will be tested simultaneously in the same manner.

Applying locate potential Referring now to Fig. 9, the operator revolves the hand-wheel 33 in a clockwise direction until each of the contacts llll bridges the first two contact fingers Hill-4M of its respective quadrant group A (Figs. 4 and 8), whereupon the cam 9.4 is positioned, as shown in Fig. 5. The lobes 95 and 9 ofv the cam Si l actuate the microswitches l5 and 7!, respectively, whereupon the pilot larnp 26$, marked locate, is lighted indicating that the rotary switching mechanism 34% is now in position to apply a locate potential to the testing circuit, and the switchboard lamp marked A is lighted indicating that all of the conductors connected to the contacting clips l5i5-marked A are now connected in the locate testing circuits. The bridging contacts HES-Hi6 of the rotary switch 31% bridge the second and third contact fingers i8ilii-3 of the B, C and D quadrant groups and thereby serve to ground the conductors connected to the contacting clips l5--l5 marked B, C and D.

The operator now closes the locate push button 285 (Figs. 1 and 10) which serves to energize the operating coil 27!} of the magnetic contactor lid, The magnetic contactor [id is connected across the control busses 233 and 234 at the junctions 3M and 262, respectively, by'means of a circuit starting at the junction 262 and including the microswitch it closed by the lobe 535 of the cam the contact 284%, the locate push button 265, the magnet coil 276, the contact Hi which was closed by energization of the relay 243 when potential was applied to the terminals HE and ill, the timer clutch contact 2'52, and the contact 352 on the current responsive relay I82, which inturn is connected to the junction tilt. Upon the energization of the magnetic contactor i7 3, its contacts W2 and H3 are closed whereby potential is applied to the voltage regulator 33 and thence to the transformer iii. The voltage regulator 33 is adjusted by the operator by means of the hand wheel ill to obtain a predetermined voltage reading on the voltmeter 588, which voltage is applied by means of the locate test circuit to all the A conductors.

One side of each of the locate test circuit is compieted through the parallel bank of current limiting resistors ltd-I53, and the series resistors i8 4 and H to the first contact finger Hit of the quadrant group A, through the bridging contact id? to the second contact finger iSll of the same quadrant group and through said second contact finger Hit to its respective clip l 5 marked A. The conductors connected to the clips E55-rnarked B, C and D are grounded by means of the contacts ills-48S which are bridging the second and third contact fingers iiill-ltii of the B, C and D quadrant groups,

said third contact fingers IOU-I of each of said groups being connected to ground. The other side of the locate test circuit is connected to the current coil of the current relay, which in turn is connected to ground. While the locate voltage is being applied to all the A conductors, the pilot lamps 2II-2II connected thereto are lighted, thereby indicating that the test unit I0 is applying locate potential to all the clips l5--l5 marked A (Fig. 1).

The testing apparatus now is impressing a locate potential across all the A conductors and their respective insulating coverings 20. If the insulating coverings 20-20 are not defective they will withstand the locate potential and only a small leakage current will flow in the test circuit and the series resistors I84 and I85 connected therein. This small current flow will not produce a voltage drop across those portions of the resistors I85-I85 bridged by the neon lamps i94I94 sufficient to cause the neon lamps to glow.

If the insulating coverings 20-40 on one or more of the A conductors are defective, the locate potential will break down all the defective insulating coverings and cause current to flow through the faults and their associated branches of the testing circuits. This current flowing through the resistor I85 connected in series with each of the conductors produces a sufficient voltage drop across the portion of the resistors bridged across its respective neon lamp I94 to cause each neon lamp to glow and thereby indicate to the operator which conductors have defective insulating coverings thereon. Since the neon lamps Its-I94 are numbered from I to I2, inclusive (Fig. 1), corresponding to like numbers for the terminal stations I3--I3 on the terminal bus II, the operator may readily note which of the terminal station l3-I3 have defective A conductors connected thereto. However, due to the resistors 84 and I85, the current flowing in the testing circuit I89 is not of suflicient magnitude to operate the current responsive relay I82, nor is the current flowing through each individual insulation fault sufiicient to char the insulation at the fault so that it may be subsequently detected by visual inspection. Having duly noted the respective positions of all the defective conductors, on the terminal bus II, the operator new releases the locate push button and thereby deenergizes the transformer of the test unit I0.

Applying test potential The operator again revolves the hand wheel 43 connected to the rotary switching mechanism 43, in a clockwise direction until the pilot lamp 28'! marked test is lighted, which indicates that the contacts I06IIJ6 and I01 have moved to the broken-line positions (Fig. 9) and the lobe 95 now actuates the microswitch 10. The lobe 96 remains in engagement with the microswitch 1| to indicate that all the A conductors are still under test. Assuming that during the locate test only one of the A conductors proved defective, the operator now depresses the test push button 283 to close its two normally open contacts 282 and 295. The contact 282 serves to energize the coil 215 of the relay 250 and the motor 218 of the timer 213, whereas the contact 295 serves to energize the clutch coil 293 of said timer. The relay 250 closes its normally open contacts 249, 261 and closed contacts 243 and 264. The contact 261 of the relay 250 serves to energize the coil 210 of the magnetic contactor I14, whereby the transformer 40 is again energized. The contact 211 of the relay 250 serves to maintain potential on the coil 215 and hold the contacts closed should the test push button 28 be inadvertently released. The pilot lamp 298 marked time is lighted to indicate that the timer 213 has started its timing cycle. The relay 240, which was closed before the test push button 283 was depressed, is maintained closed by the contact 29I of relay 250, and its contact 211 connected in series with the contact 261 of said relay 250 completes the coil circuit of magnetic contactor I14.

The transformer 40 now applies test potential to all the A conductors by means of their associated test circuit I89 which by-passes' the series resistors I84 and I and the associated neon lamps I94I94 by virtue of the position of the switching mechanism 34. In some .cases the type of fault in the defective insulating covering 20 of the A conductor indicated by the application of locate potential is such that upon the application of test potential it will burn out and clear itself, whereupon the test potential is applied to all the A conductors for a predetermined period of time controlled by the timer 213. However, if the fault in the defective insulating covering 20 does not clear itself, the test potential will break down the fault and cause a high current to flow therethrough which burns-in the fault and chars the insulating covering 20 so that it may be readily detected upon visual inspection. This high current is of sufficient magnitude to cause the current responsive relay I82 to operate and .close its normally open contact 254 and open its normally closed contact 302.

The contact 254 serves to energize the coil 252 of the time delay relay 25!, whose contact 393 parallels the disengaged contact 302 and maintains the test circuit closed for a short period of time. The high current continues to flow through the fault in the insulation until the time delay relay 25I completes its timing cycle of several seconds, whereupon it disengages its contact 3H3 and thereby deenergizes the test unit I0 by dropping out the relay 250, the relays 240 and 244, and the magnetic contactor I14. Also, the instant that the high current causes the current responsive relay I82 to operate, the pilot lamp 305 marked breakdown is lighted indicating to the operator that the fault has not cleared itself and was being burned-in for the predetermined period of time controlled by the time delay relay 25I. The deenergization of the magnetic contactor I14 disconnects the transformer 40 from the power supply and thereby deenergizes the high potential testing circuit connected to all the A conductors.

The operator now isolates the defective A conductor from the testing circuit by depressing the push rod I35 of the isolating switch unit positioned directly beneath that neon lamp I94 of the bank 3| which indicated the fault during the locate test. The unit that is so operated disengages its contact arm I4I from its contacts I41-I41, and thereby disconnects the testing circuit from the particular switch deck of the decks 60-60 which supplies test potential to the defective A conductor.

The operator now presses the reset button 2I8 to close its contact 2I1 which serves to energize the reset coil 2I5 of the current responsive relay I82 and thereby disengages its contact 254 and re 'ehgages its contact 30 2'. The controlcircuit is now restored to its-normal operating condition, whereupon the operator again depresses the test button 283, which again ener-' gizes the control relays 2M, 2551 and 285 "and the magnetic contactor I32. Test voltage is applied to the remaining non-defective A conductors connected to the clips [5-15 for a predetermined'period of time controlled by the timer 273. When the timer 273 completes its timing cycle, it disengages its contacts 212 and *214 and thereby" opens the holding'circuit of the control relaysand deenergizes the high potential testing circuit; 7

The test button 283"mus't"be'depressed for the entire testingperiod until the pilot .light marked time is darkened. However, should the operator inadvertently release the test button*283 during the timing cycle, the high potential testing circuit I89 would be deenergized but the timer 213 would continue to run until it had' completed its cycle, and the: high potentialte'sting. circuit cannot thereafter be reenergized until the'timer 273 "has completed its full timing cycle. This feature serves to prevent the operator from reducing'the period .of time the conductors under test are subjected to the .test potential.

If more than one A conductor proved to be defe'ctiv'e during the locate? test, the fault in each of the insulating coverings 2fi2t must be burned-in individually as described above. For example, assume that during the locate testdefective insulating coverings 20'2fl"were indicated at the terminal stations l3'|3 numbered'Z, 3 and 5 by the neon lamps l94 l94 numbered-2, 4 and 5. The operator must isolate the terminal stations I 3l3 numbered 3 and 5 by means of the isolating switch units numbered l and 5, and then apply test potential to the remaining A conductors whereby the insulationfault in covering 2i! of the A conductor connected to the number 2 terminal station will either clear itself or be burned-in as described above. Uponicompletion'of the burn-in operation on the conductor at station 2,the operator must resetthecurrent responsive relay, isolate the conductor 1 at .the number 2 station by means of the number '2 isolating'swit'ch, and reconnect the station'number i to the testing circuit bypressing the release push rod i232" of the number It isolating :switch. The test voltage is'again applied 1 to the. 1A conductors under test whereupon the insulation fault of the A conductor connected to the clip !5 at the number 4 terminal'sta'tion I3 is burned in. The above procedure is repeated in order to burn-in the insulation fault "in theA conductor connected to the clip i5 at the number 5 terminal station. I 4

After completing the insulationtest upon the nondefective A conductors connected'to terminal clips 15-45 marked"A, the operator revolves the hand wheel 43-until'the switchboard light marked B andthe pilot lamp 260 marked cate are lighted. The contact I01 01 the rotary switch 34 now bridges the'first and second contact fingers ltfl -lllii of all'the quadrant groupsB'of the plates fill-'60!" The contacts H36i-Bi now ground the conductors connected to the 'clips |Ei'i5 marked A, C and D in a manner similar to that already described. The'lobeI 99 of the cam 94 now engagesthe microswitch l3, whichenergize's the pilot lamp' marked .B, whereas the lobe 96 now engages the microswitch IE- whichenergizesthe locate pilot lamp 260*.

As the cam sa' wasrotated-from' its' previous"test position to'this present locate position, the lobe thereon momentarilyengages the microswitch l2 whichiin' turn' serves to energize the coil 'l58 of'the'fsole'noid [SS-whereby allof the isolating switchunits which were depressed by the oper ator during the test on the A conductors are released'bythe tripping action of the solenoid 55.

Locate and test voltage is applied tothe B conductors and any insulation faults thereon are burned-in and'thedefe'c'tiv'e conductors isolated as "described'in the tests on the A .conductors; Thesame-tests are conducted onthe C and D conductors whereupon the cables i6-.-l6 are disconnected from the terminal/bus H and are replaced by'another groupof similarcables to be'tested for insulation defects.

While the above-described apparatus .is particularly well adapted tocohduct an insulation test on twelve-four-conductor cables simultane: ously, it' is to beunderstood that the apparatus may be modified so as to conduct insulation tests on different types and 'quantitites of cableswithout"departiiig from the invention as defined in the appended claims.

What is cla'imed is:

1. An'appa'ratus for electrically testing insulated conductors of multi-conductor cables wherein each conductor consists 10fv a filamentar-y conducting core surroundedby an'insulating coverin'gjwhich' comprises altesting circuit having two output terminals, means. forconnecting one terminal of the testingcircuit to ground, switching 'means for. simultaneously connecting the coreof one conductor ofeachcable to'be tested in parallel to the other terminal of the testingcircuit. while connecting the remaining conductors of each cable to ground; means for selectively :connecting the testing circuit ,to a source Tot-potential 'to impress. across the core and J theinsulating covering of each conductor a potential 'having an intensity sufiicient to break down the insulating coverings, at. faults of low dielectric strength therein, switching means for selectively disconnecting :the conductors whose insulating coverings'have faults of low dielectric'strength from the .testing circuit,; and timing-means jenergized uponthe actuation of the potential connecting..means formaintaining the application of. potential across the insulating coverings of the" non-defective conductors fora predeterminedperiod-of. time. p

2. An apparatus for electrically testing insulated conductors of multi 'conductor cables wherein each conductor consists of a filamentary conductingcore surrounded by an insulating covering, which comprises atesting circuit having two output terminals, means for connecting one terminal thereof to ground, switching means for simultaneously connectingthe core-of one conductor of eachicable in parallel-to the other terminal. of thetestingecircuit while connecting the cores: of the remaining conductors of each cable to ground, .means' for selectively connecting the testing icircuit to :a source of potential so as to impress'a potential across the core and themsulating covering 'of theyconductor connected to the testing circuit: having anintensity sulficient to break down itsiinsulating covering. atfaults of low'xdielectric' strengthi therein, means for dis connecting .the cores whose. insulating coverings have fa'ults of; low dielectric strength from :the testing circuit, timing-means energized upon the :con'nectionpf thetesting circuit to the potential' source for maintaining; potentialv across testing circuit for a predetermined period of time, and means operated by the timing means for preventing the operation of testing circuit connecting means during the timing period should the testing circuit be inadvertently disconnected from the potential source during the testing operation on the conductors.

3. An apparatus for electrically testing insulated conductors of multi-conductor cables wherein each conductor consists of a filamentary conducting core surrounded by an insulating covering, which comprises a testing circuit having one terminal grounded and the other terminal thereof connected to a test potential terminal and a locate potential terminal, means for selectively connecting the testing circuit to a potential source to impress a potential across the respective terminals of the testing circuit, switching means for simultaneously connecting the core of one of the conductors of each cable to be tested in parallel to the locate potential terminal of the testing circuit while connecting the cores of the remaining conductors of each cable to ground whereby locate potential is impressed across the said conductor core and its surrounding insulating covering, said locate potential having an intensity sufiicient to break down any faults of low dielectric strength in the conductor insulation and cause a current to flow in the testing circuit, means responsive to said breakdown current for indicating which of the conductors connected in the testing circuit have faults in their insulating covering which break down upon the application of the locate potential, means for disconnecting conductors having defective insulation from the switching means, and means provided on the switching means for simultaneously connecting the conductors in parallel to the test potential terminal of the testing circuit to impress a potential across the core and insulating covering of each of the non-defective conductors.

4. An apparatus for electrically testing insulated conductors of multi-conductor cables wherein each conductor consists of a filamentary conducting core surrounded by an insulating covering, which comprises a testing circuit including a series resistance connected in one side thereof and having the other side thereof grounded, switching means for selectively connecting the core of one conductor of a plurality of cables to be tested in parallel to the load side of the series resistance connected in the testing circuit while connecting the core of the remaining conductors of each cable to ground, means for connecting the test circuit to a source of potential whereby a potential is impressed across the insulating covering and core of each conductor having an intensity determined by said series resistance sufiicient to break down the insulation at faults of low dielectric strength and cause a current to flow through such faults and the associated testing circuit to ground, means responsive only to the breakdown current for indicating which conductors connected to the testing circuit have defective insulating coverings, means for disconnecting each of the conductors having defective insulating coverings from the switching means, and means provided on the switching means for simultaneously connecting the non-defective conductors in parallel to the testing circuit so as to shunt out the series resistance of the testing circuit, whereby a substantially higher potential is impressed across said non-defective conductors connected in the 18 testing circuit by the last-mentioned switching means.

5. An apparatus for electrically testing insulated conductors of multi-conductor cables wherein each conductor consists of filamentary conducting core surrounded by an insulating covering, comprising a, testing circuit including a series resistance connected in one side thereof and having the other side thereof grounded, switching means for simultaneously connecting the core of one conductor of a plurality of cables to be tested in parallel to the load side of the series resistance connected in the testing circuit while connecting th core of the remaining conductors of each cable to ground, means for selectively connecting the testing circuit to a source of potential whereby a potential is impressed across the core and the insulating covering of each conductor having an intensity determined by the series resistance sufiicient to break down the insulating covering at faults of low dielectric strength and cause a current to flow through such faults and the associated testing circuit to ground, means responsive only to the breakdown current flowing in the testing circuit for indicating which conductors connected therein have defective insulating coverings, means for disconnecting each of the conductors having defective insulating coverings from the switching means, means provided on the switching means for connecting the core of the non-defective conductors to the testing circuit so as to shunt out the series resistance of the testing circuit whereby a higher potential is impressed across the core and insulating covering of said non-defective conductors connected therein, timing means energizable with the last-mentioned testing circuit for continuing the high potential test a predetermined period of time, and means energized by the timing means for preventing the operation of the testing circuit connecting means during the timing period should the testing circuit be inadvertently disconnected from the potential source during the testing operation.

6. An electrical testing apparatus for simultaneously testing the insulating coverings of the individually insulated conductors on a plurality of cables, which comprises a testing circuit having one output terminal thereof grounded, a transformer energizabl to impress a test potential across the ground terminal and a second output terminal of the testing circuit, a resistance connected in series with one side of the testing circuit to reduce the test potential to a locate potential of substantially lower value across the ground and a third output terminal of the testing circuit, multi-deck switching means for simultaneously connecting one conductor of a plurality of cables in parallel to the locate potential terminal of the testing circuit while connecting the remaining conductors of each cable to ground, means for indicating which conductors are connected to the locate potential testing circuit, means for selectively energizing the transformer to apply a potential across the insulating coverings of the conductors connected to the third output terminal of the testing circuit having an intensity sufficient to breakdown faults of low dielectric strength in the coverings and cause a current to flow in the locate testing circuit, means responsive to the current flowing in the locate testing circuit for indicating that locate potential is applied to all the conductors connected in the locate potential testing circuit, means provided in the locate testing circuit for indicating which :of' the insulating coverings of the conductors have faults of low dielectric strength which breakdown under the application .of the locate potential, means provided on the "switching means for simultaneously a connecting the saidiconductorsin parallel to the test potential terminal of the testing circuit while maintaining the remaining conductors grounded,

' means for'eifeotinga second energization of the testing circuit whereby a potential is applied across the insulating covering and its conductor I .:having;an.intensity sufiicient to cause a current 'to fiowin' th testing circuit which will burn-out for permanently burn-in thelfaults inthe insulation, meansresponsive to the breakdown cur-' *rent' flowing in the test potential testing circuit for deenergizing the transformer when a breakdown occurs in the insulating coveringof one=of 1 the conductorsrtime delay 'means' energized upion the energization of the current responsive rineans for maintaining the transformer energized .so' that the breakdowncurrent flows through :the

insulation fault apredetermined period of time after a'breakdown occurs, meansfor disconnecting th conductors havingsdefective' insulation from the'switching means, I and. meansfor resetting the current responsive means so that the testing circuit may be reenergized and test potentialapplied to the non-defective -oonductors connected in the test pote'ntial testing circuit.

7. An apparatus for testing the insulating cov- .erings surrounding the individually insulated conductors of -multi-.conductor electric cables,

comprising a transformer energizable to impress aqpotential across the output terminalsthereof one of-which is connectedto ground, a low potential control circuit for energizing theprimary winding of the transformer, atestpotentialtesting circuit. connected directly to theungrounded terminal'of the transformer, a locatepotential testing circuit including a series resistance also connected to the "ungrounded terminal ofthe transformer, rotatable switching'means for-selectively connecting one conductor of a plurality ing'the remaining conductors of each cable-to ground, manually operable means for controlling the: continuity of the control circuittoenergize the transformerand impress'a locate potential acrossiall the insulating coverings of the conductors connected thereto by .the switching means, said. locatepotential having an intensity sufficient to break down any faults of lowdielectric strength in the insulating coverings of -the conductors and'cause a current to flow from the conductor through the fault'to ground, means responsive to said current flow inthe testing circuit for indicatingwhich conductorshave such faults in their insulating coverings,:means included in the switching means for connecting the 5 said conductors inzparallel to the test potential testing circuit, a second manually operable means associated with-the control circuit for energizing the'transformer to impress a test. potential-across 'the'insulatingcoverings of th rconductors connected therein having an intensity sufficient-to burn-out or permanentlyburn-inwany insulation faults previously. indicated by the locate potential test, means-for sequentially opening the control circuit to deenergize the transformer and then disconnecting each conductor having a faultlin its insulating covering from the switching means, means provided on the disconnecting means for-reclosing the controlcircuit; so that:

of cablesin parallel tolthe ungroundedside of 5,: the locatelpotential testing rcircuit whileconnectthetransformerlmay be reenergized to apply test :rpotential across the insulating coverings ofthe non-defective conductors connected in the test potential testing circuit, timing means energized bysaid second manually operable means for maintaining th transformer energized for a predetermined period of time, means operated bythe timing means" for, preventing the reenergization of. the transformer during. the timing period should the secondmanually operable means be inadvertently releasedduring the timing period, vand'means included in the switching means for -.groundingthepreviously tested conductors and connecting another conductor of each cable parallel to the testingcircuit, whereby each conductor-ofthe cableimay be successively subjected to the locateandtest potential testing circuits.

-.8. .The method of.electrically testing insulated conductors of multi-conductor cableswherein eachconductor-consists ofxa filamentary conducting-coresurroundedby an insulating-covering, which comprises simultaneouslyeapplying .across one of the cores and its insulating coveringof a plurality of cables beingtested a potential'having an intensity suflicient .tobreakdown points of lowaclielectric strength inthe insulating covering, removing thepotential from the conductors having such faults in 'their insulating coverings, and applying a substantially higher :Jpotential across-'thecore .and insulating coverings of the conductors having-non-defective insulating coverings for a predetermined .period of :time.

:9. The method ofelectrically testing a plurality of electricicables 'each' of which includes a pluwiralityaof conductors each having a filamentary the insulating :coverings thereof, .across thecore and insulatingcovering of each lconductor La potential having an intensity sulficore surrounded by an insulating covering, which comprises simultaneously impressing across one of the cores and itsinsulating coveringof a plurality of ccables being tested-a-potential having an intensitysuflici-ent to determine which conductors have faults of low dielectricstrength in impressing c cient to :break. down the insulation at such faults nandcause'a current to flow through-the faults,

causing the latter-current flow to interruptv the application oi -the last-mentioned potential a; pre- :determined -period of time after the breakdown 10. Themethod of: electrically testing the inr sulating coveringsvsurrounding each individual conductor in -a plurality -of .multi-conductor cables, which comprises simultaneously applying across one conductor of each cableand the remaining conductors-of .each cable a potential having an intensity sufficient to cause a current ,to-leak .through any faults of low dielectric strength/in-theinsulating coverings of the coninductors-to determine: which of the conductors haves-suchafaultsiin their respective insulating coverings, 1 applying a a potential across the said conductors and the remaining conductors of each *cablehaving. an intensity sufiicient to breakdown any previously determined faultsand cause asubstantially higher current to -;flow through .the

fault, causing the last-mentioned current flowing through the faults to interrupt the application of the last-mentioned potential a predetermined period of time after the last-mentioned breakdown occurs, said period of time permitting the current flow through the fault to burn-in the faults in the insulating covering so that they may be readily detected by visual inspection, removing the last-mentioned potential from the conductors having defective insulating coverings, and applying the last-mentioned potential to the non-defective insulating coverings for a predetermined period of time to determine their dielectric strength.

11.The method of electrically testing the insulating coverings surrounding each individual conductor in a plurality of multi-conductor cables, which comprises simultaneously applying across one conductor of each cable to be tested and the remaining conductors of the respective cable a potential having an intensity sufilcient to cause a current to leak through faults of low dielectric strength in the insulating coverings of the said conductors to determine which conductors have such faults in their respective insulating coverings, applying across all the nondefective insulating coverings and only one faulty insulating covering a potential having an intensity sufllcient to break down the fault of reduced dielectric strength in the defective covering and cause a substantially greater current flow therethrough, causing the latter current flow through the fault to deenergize the testing circuit a predetermined time after the last-mentioned breakdown of the covering occurs so that the current will either burn-out the fault in the covering or permanently burn-in the fault in the covering so that it may be detected by visual inspection, repeating the last-mentioned potential test across each of the faulty insulating coverings individually with the remaining group of conductors having non-defective coverings, removing the last-mentioned potential from the conductors having faulty coverings whose faults have been permanently burned-in, reapplying the lastmentioned potential across the non-defective coverings of the conductors for a predetermined period of time, simultaneously removing the lastmentioned potential from the non-defective conductors, and repeating the above-stated potential testing steps in the order named between each of the untested conductors of the cables and remaining conductors of each cable.

WENTWORTH D. BOYNTON.

REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS Number Name Date 1,886,682 Hubbard Nov. 8, 1932 1,950,484 Clarvoe Mar. 13, 1934 1,977,703 Swartwout Oct. 23, 1934 2,108,637 Bartgis Feb. 15, 1938 2,310,335 Wolison Feb. 9, 1943 2,376,232 Cummings May 15, 1945 2,440,480 Lewis Apr. 27, 1948 

